Garlic Butter Sausage and Veggies are the easiest foil pack dinner with smoky sausage, tender potatoes, sweet corn, and green beans.

Garlic Butter Sausage and Veggies foil packs loaded with smoked sausage, potatoes, corn, and green beans, ready to enjoy.
chelsea

author’s note

The No-Dishes Dinner I Make All Summer Long!

The second the weather warms up, I start looking for excuses to make foil pack dinners. There is something about handing everyone their own little packet of food that instantly makes dinner feel more fun. My kids act like it is some special event every single time.

The first few times I made foil packs years ago, I kept them pretty simple. Just meat, potatoes, and whatever vegetables I had sitting in the fridge. But after making these over and over, I landed on the combination that I think works best: smoky sausage, sweet corn, tender potatoes, crisp green beans, garlic, butter, and a simple seasoning blend that makes everything taste like summer.

And this recipe checks every box I want on a busy night. Minimal prep. Almost no dishes. Plenty of veggies. And somehow everyone actually eats it without complaints.

I especially love that these Garlic Butter Sausage & Veggies packets work just about anywhere. Grill them. Bake them. Toss them on a campfire. The recipe always works.

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Garlic Butter Sausage and Veggies Ingredients

IngredientSwaps & Tips
Smoked sausageTurkey, chicken, kielbasa, and andouille all work.
Baby red potatoesYukon golds also work great. Cut potatoes into small, even pieces so they cook at the same rate.
Fresh cornFrozen corn kernels work in colder months if fresh corn isn’t in season.
Green beansTry broccoli, asparagus, or zucchini instead.
Fresh garlicChop finely so it cooks evenly and doesn’t burn.
ButterI use unsalted butter to control the amount of salt that ends up in each foil pack.
Process shots: adding ingredients and seasonings to a bowl and mixing

Tin Foil Packet Tips

  • Fully seal the foil packets, but leave room for steam to circulate.
  • Generously spray the foil to keep the veggies from sticking.
  • Season to taste; after pulling the foil packs from the oven or grill, let them cool for a few minutes and then taste for seasoning — they might need a pinch more of salt and/or pepper to make the flavors come alive.
  • Use heavy-duty foil–this ensures everything stays in these packets and they don’t easily rip or tear.

Quick Tip

What’s the difference between heavy-duty foil and regular foil? The thickness! Heavy-duty foil stands up to heat better and is ideal for foil pack cooking.

Adding ingredients to the foil and sealing the packet for these garlic butter sausage tin foil meals

Garlic Butter Sausage & Veggies Alternative Cooking Methods

Cook times can vary depending on your stove, oven, grill, campfire, and veggie size. Check just one packet at a time since opening them releases steam and can add cook time.

  • Stovetop: Cook everything except corn in a Dutch oven or skillet over medium-high heat for 12 to 15 minutes, stirring occasionally. Add corn separately or stir in frozen corn at the end.
  • Oven (sheet pan): Spread on a parchment-lined sheet pan, top with butter, and bake at 425°F for 30 to 35 minutes, stirring halfway.
  • Oven (foil packs): Seal in heavy-duty foil and bake at 425°F for 30 to 40 minutes. Around 35 minutes gives crisp-tender veggies.
  • Grill: Grill sealed packets at 450°F for 25 to 30 minutes, flipping once.
  • Campfire: Cook packets in hot coals for 20 to 40 minutes, flipping every 5 minutes.
Garlic Butter Sausage & Veggie foil packs.

Quick Tip

How To Seal Foil Packs

  1. Tear off four strips of heavy-duty foil, each one about 2 feet long.
  2. Divide the sausage and veggies mixture equally onto the center of each foil piece.
  3. To seal the foil packet, bring the short sides together in the middle and gently fold down to completely seal. Then, roll up the ends.
  4. These Garlic Butter Sausage foil packs are ready to cook!


More Food To Throw On The Grill:

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5 from 23 votes

Foil Pack Garlic Butter Sausage & Veggies

Garlic Butter Sausage & Veggie Foil Packs are loaded with smoked sausage, potatoes, corn, and green beans. Toss with a flavorful seasoning, add butter, and grill or bake. Prepped in just 15 minutes!
Prep Time: 10 minutes
Cook Time: 25 minutes
Total Time: 35 minutes
Servings: 4 foil packs

Video

Ingredients

Foil Packs
  • 1 (13-ounce) package smoked turkey or chicken sausage, coined
  • 2 cups baby red potatoes unpeeled, 3/4 pound or 12 ounces, quartered
  • 2 cups green beans 7 ounces, trimmed
  • 3 ears fresh sweet corn sliced into thick rounds
  • 4 large cloves minced garlic about 2 tablespoons
  • 4 to 6 tablespoons unsalted butter
Seasonings
  • 1 teaspoon paprika
  • 1-1/2 teaspoons dried parsley
  • 2 teaspoons Italian seasoning
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon onion powder
  • 3/4 teaspoon salt
  • 1/2 teaspoon pepper
  • Freshly grated Parmesan cheese optional but recommended
  • Fresh parsley optional but recommended

Instructions 

  • If using the oven; preheat the oven to 425°F. If grilling, prepare the grill by heating to medium-high (450°F). Prepare 4–6 large (2 feet long) sheets of heavy duty foil; lightly spritz with cooking spray. Alternatively, line a large sheet pan with parchment paper. (Clean up is just as easy!)
  • Coin the sausage. Slice the baby red potatoes in half and in half again; if the baby potatoes are large, cut them down more—we’re looking for 1/2-inch cubed potatoes. Trim the green beans. Shuck the corn and slice into thick rounds; see note 1.
  • Add the prepped sausage, corn, green beans, potatoes, and garlic to a large bowl. Toss with all the seasonings: paprika, dried parsley, Italian seasoning, garlic powder, onion powder, salt, and pepper. Toss until ingredients are well combined.
  • Divide the mixture evenly among the prepared sheets of foil. (I typically do 5 sheets of foil, which comes out to about 2 cups (315g) of the mixture.) Place 1 tablespoon butter in each packet or on top of the prepared baking pan. (Divide the pats of butter evenly over the top.) Seal the foil packs tightly so no air escapes but there is still room for steam to circulate. Do not double up foil (only 1 sheet of foil per pack).
  • Grill: Grill for 25–30 minutes or until veggies have reached desired tenderness. (Flip the foil packs at the halfway point and check for doneness.)
    Bake in foil packs: Bake for 30–40 minutes (at 30 minutes veggies are crisp; 35 is perfect for me; 40 is very tender veggies). You can set the foil packs right on the oven rack or on a sheet pan for easier removal from the oven.
    Bake on sheet pan: Bake for about 30–35 minutes, flipping/stirring the ingredients once halfway. See additional cooking methods in the post above.
  • Carefully open the foil pack, expecting steam to be released. Garnish if desired with fresh chopped parsley, any additional salt/pepper, and lots of freshly grated Parmesan cheese on the beans, potatoes, and sausage. Enjoy immediately!
Final step! Please let us know how it was by leaving a review.

Recipe Notes

Note 1: Cutting corn into rounds is a little tricky! I recommend using a very sharp chef’s knife. Place the knife where you’d like to cut, then place a thick kitchen towel on top of the knife. Use the palm of your hand to firmly press down on the towel-covered knife; you’ll need to use some muscle here!
Make ahead of time: If you’d like to prepare these packets ahead of time, assemble everything except the potatoes; potatoes will brown if stored and prepared much in advance. Cut and toss the potatoes in right before grilling or cooking the foil pack meals.
Storage: Store leftovers in an airtight container in the fridge for up to 3 days. For longer storage, freeze the foil packs (without the butter) for up to 3 months. Reheat in the oven or on the grill until warmed through.

Nutrition

Serving: 1serving | Calories: 560kcal | Carbohydrates: 43g | Protein: 18g | Fat: 37g | Saturated Fat: 16g | Trans Fat: 1g | Cholesterol: 96mg | Sodium: 822mg | Potassium: 1168mg | Fiber: 7g | Sugar: 10g | Vitamin A: 1357IU | Vitamin C: 31mg | Calcium: 85mg | Iron: 4mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Meet Chelsea


Hello, and welcome to Chelsea’s Messy Apron! I’m Chelsea, the recipe developer, food photographer, and writer behind the site. I’m passionate about creating simple, reliable, and delicious recipes that anyone can make.

Thanks for stopping by—I hope you find something delicious to make!

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5 from 23 votes (1 rating without comment)

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76 Comments

  1. Melanie says:

    5 stars
    We made this for dinner tonight and each had 2 helpings. I made it on a sheet pan with olive oil instead of butter, and we used red onions instead of onion powder, but the seasonings were amazing! This recipe is going onto the “make again” pile.

    1. chelseamessyapron says:

      So thrilled to hear that! I’m glad this goes in the make again pile 🙂

  2. Sarah says:

    Could we use Beef Sausages?

  3. Shannon says:

    5 stars
    Could I use chorizo in this recipe?

    1. chelseamessyapron says:

      I’ve never tried it, but I don’t see why not. Enjoy!

  4. Sandy says:

    Hi Chelsea…looking forward to trying your foil recipes. Have a ? for you: The Foil Pack Garlic Butter Sausage & Veggies says to not double wrap the aluminum foil (I assume because you indicated to use Heavy Duty Foil.) Your Tin Foil Sausage & Veggies Dinner (with zucchini) video shows you double wrapping with foil—was this because it was NOT heavy duty foil. Appreciate your clarification! Thanks so much for sharing these yummy recipes; so happy to have come upon 1 on Facebook & go to your site.

    1. chelseamessyapron says:

      Yes, that’s correct Sandy! I used regular foil for that recipe and heavy duty for the garlic butter sausage and veggies 🙂 I’m glad you are enjoying the recipes, thank you so much for following along!

    2. Liz says:

      5 stars
      These were delicious. We ended up using brats. The picture looks like you used zuccini and red peppers. I’ll have to remember that. The recipe seems easy to modify with what is on hand and will be great when my garden is producing.

      1. chelseamessyapron says:

        Yay! I’m soo happy you enjoyed! Yes it’s definitely easy to modify with what veggies you want. Thanks Liz! 🙂

  5. Christine says:

    5 stars
    I was so excited when I had all the ingredients in the house. I made it with Trader Joes fire roasted corn and frozen green beans. I didn’t have potatos, so I put it over pasta. We loved it so much! My husband wants it once a week:) Thank you!!

  6. Christy says:

    I might be just missing it… but when do we add the butter and garlic??

    1. chelseamessyapron says:

      In step 3 you add in the garlic with the veggies and in step 4 you add a tablespoon of butter to each packet. Enjoy!

      1. Christy says:

        Thanks! We’ve made this twice now and love it!

  7. Chris says:

    Hi!
    I don’t see where to add the butter – unless I just missed it?
    I am going to try this for dinner tonight .. looks delish!
    Thanks:)

  8. Donna P. says:

    Looks delicious! I’m making it for dinner tonight.

    1. chelseamessyapron says:

      I hope you love it! 🙂

  9. Shawnna Griffin says:

    hey girl- this looks so yummy!

  10. Dana says:

    Could you use kielbasa instead of sausage?

    1. Cathy says:

      5 stars
      We did and it was delicious!

      1. Julie says:

        Are the sausages supposed to be uncooked or pre cooked?

        1. Chelsea Lords says:

          Smoked; so pre-cooked!

          1. julie besse says:

            thanks!

    2. Travis D. says:

      5 stars
      I have this recipe on the grill now, will finish comment when complete…….turned out AMAZING. Took about 20 minutes each side in a hot smoker with charcoal in the barrel. Will definitely be making this again

      1. chelseamessyapron says:

        Thanks Travis! Haha I loved getting to experience your whole experience with this dish! 🙂 It’s definitely one of my favorites!
        )